The following video is a report about Toyota and lean manufacturing techniques that was aired on "Report on Business Television"
It provides a good overview of the Toyota Production System (TPS), which is the overall name for the lean manufacturing techniques Toyota developed, such as kaizen, kanban (JIT) and 5S. Their lean manufacturing techniques have given Toyota the ability to "produce cars the way Dell makes computers. " They have no inventory and they make each car to customer specifications as they are ordered. This is called flexible assembly.
This 4:20 minute video points out that the corporate culture is important. Everyone from the top down must embrace and support TPS principles. For example, unlike other car manufacturers the Toyota production line does not have a lot of quality inspectors at the end of the line. They are not needed because quality goes into the product, and is verified, during production.
It provides a good overview of the Toyota Production System (TPS), which is the overall name for the lean manufacturing techniques Toyota developed, such as kaizen, kanban (JIT) and 5S. Their lean manufacturing techniques have given Toyota the ability to "produce cars the way Dell makes computers. " They have no inventory and they make each car to customer specifications as they are ordered. This is called flexible assembly.
This 4:20 minute video points out that the corporate culture is important. Everyone from the top down must embrace and support TPS principles. For example, unlike other car manufacturers the Toyota production line does not have a lot of quality inspectors at the end of the line. They are not needed because quality goes into the product, and is verified, during production.
Labels: Toyota Production System
